“Turn-key” perlite
production
plants
Perlite production equipment
SITIX offers “turn-key” industrial complexes for perlite production:
Foamed perlite production units
Foamed perlite transportation,, packing,, palletizing and storage
Foamed perlite production process
- Raw perlite is supplied in big-bags and is blown into the tank for raw perlite storage via filling line.
- Through the weigh hopper, perlite sand gets into the distributor, from which it is delivered to the . expansion burner.
- In the burner, the crushed perlite is shortly affected by temperatures over 1000°С and becomes plastic; the water contained in the perlite evaporates. Thermal process makes the material expand by 15-20 times as compared to the initial volume; bulk density reaches 50-120 kg/m³.
- The airflow carries the foamed perlite from the burner to the cyclone. where perlite is separated from the airflow and passes through the cooler, where its temperature reduces approximately to 100°C. Then, perlite is released through a rotary valve.
- The foamed perlite is transported either pneumatically or mechanically (with belt system, screw conveyor or elevator).
Foamed perlite production plants
We offer 2 types of perlite production plants:
Capacity
Types of fuel:
Automated finished product
Fully automated process control
Burner power range
Specific power consumption: 6,5 Nm3 of gas/4,1 of electric power per 1 m3 of foamed perlite.
Frequently asked questions
- 50 % of the equipment cost – after supply contract signing;
- 40 % of the equipment cost – after a notice of readiness for shipping and acceptance of the equipment at the manufacturing plant;
- 10 % of the equipment cost – after commissioning, but not later than 60 days from the date of notice of readiness for shipping.
Is there any warranty for perlite production equipment? What is the warranty period?
What are the terms of payment for perlite plant?
How long does it take to produce and deliver the perlite plant?
What is the difference between SITIX perlite equipment and offers of other companies?
The main advantages of our equipment are structural reliability and long service life. We use only high-quality components from top German manufacturers, such as TSO (piston valves / feeders), Endress+Hauser/UWT (filling level gages), MTS (dosing equipment), Reitz (air blowers), EBRO (sliding valves), Elster/Honeywell (gas equipment and burners), etc.
Do you provide staff training in working with perlite equipment?
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Each project is developed individually
According to the client’s needs
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We provide full-cycle services:
EngineeringDesigningProductionMountingPre-commissioning
German quality and reliability
High capacity
Gas and electric power saving up to 70%
Delivery and mounting within 1-6 months
Full technical support